Extend The Life Of The Radiant Tube, Take Some Measures
Radiant tube is the key equipment for continuous annealing furnace Heating section of galvanizing unit, which is used for radiation and tropical steel, eliminates internal stress of strip steel, improves plasticity and achieves annealing purpose, but the leakage of radiant tube will bring great consequence to the production operation of the unit, even affect the normal operation of production. It is necessary to take some measures to prevent the Radiant Tube from being burnt and prolong the service life of the radiant tube.
1, the regulation of combustion gas and combustion rate of combustion air, because in the nitrogen protection atmosphere, excessive oxygen will occur a strong oxidation, so that the Radiant Tube corrosion damage, so the o2% content in the combustion waste gas control under 2%.
2, gas pressure control valve and air pressure control valve action should be sensitive, do not lag behind, to ensure that burning gas pressure and air pressure stability, to ensure full combustion of gas.
3, exhaust gas exhaust fan speed stable, reduce the combustion flame fluctuations.
4, combustion-supporting air heat exchanger can not have leakage, to avoid air by exhaust gas blower, the impact of gas and air mixed combustion ratio.
5, the heat exchanger connection flange and seal can not have leakage, to avoid the external cold air enter, as far as possible to improve combustion air temperature.
6, if the conditions and funding permitting, should be installed large-scale heat exchangers, the use of emissions to the plant outside the waste heat (up to 390 ℃ first preheating air, air into the burner tube heat exchanger two times after preheating air, improve combustion air temperature.
7, the radiant tube temperature >400℃ (furnace temperature, forbid to open the lid and remove the burner and heat exchanger, to avoid the high-temperature Radiant Tube in the cold air contraction caused by cracks.
8, as far as possible to arrange the heating requirements of the same steel concentrated production.
9, in the production to keep the working temperature uniformity, to avoid fast point burner heating and stop burner work to blow-sweep cooling operation.